The main function of abradable coatings is to make automatic clearances adjustments possible in order to account for thermal fluctuations and other physical. When we refer to the abradability of a coating, we are talking about its wear resistance in comparison to a more abrasive material that rubs against that coating. The solution is to add a thick clearance control coating to the housing. As the blades rotate and heat up, they abrade a path through the abradable coating.

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This article about aircraft engines is a stub. This can cause the turbine fans to rub next to the shroud. This type of coating is widely used in settings involving turbo jet machinery.

By using abradable coatings to cover the shroud, this phenomenon can be highly tolerated.

Thermal Spray Abradable Coatings

Abradable coatings are designed to preferentially abrade when contact is made with a mating part. Pierre and Miquelon St. In terms of aviation engine applications, abradable coatings work by reducing the clearance between the fan blade tip and casing. Definition – What does Abradable Coating mean? Dense and uniform structured coatings with additives such as polymers, graphite, bentonite and boron nitride. This material -related article is a stub.

In typical turbo machinery, the clearance between blade tips and the casing must account for thermal and inertial expansion as well as changes in concentricity due to shock loading events.

You can help Wikipedia by expanding it. This has been made possible by increasing operating temperatures with the aid of lightweight materials and improved aerodynamic design.


Whether for aviation gas turbines, or power generation gas or steam turbines, we have abradable materials for your clearance control applications. Abradable coatings are used in aircraft jet engines in the compressor and turbine sections where a minimal clearance is coatinh between the blade tips and the casing. The best solution to further improve efficiency is to lessen the clearance between the casing and turbine fans.

Since the s, the volume of air traffic has increased significantly, while the total volume anradable fuel consumed remains constant.

Abradable Coating & Application | A&A Thermal Spray Coatings

Abradable Powder Coatings provide an economical and environmentally friendly way to improve the efficiency of engines, compressors and pumps by fine-tuning the operational fit of internal components such as pistons, rotors and cases. The clearance that exits between the casing and turbine fans or fan blade tips should account for concentricity variances and thermal expansion.

Our plasma sprayed coatings such as aluminum-polyester and aluminum-graphite have been specifically developed abrdable provide precision clearance control with the ideal balance of abradability and erosion resistance. By using this site, you agree to the Terms of Use and Privacy Policy.

Abradable coating

Our services can suit a wide variety of industrial applications but below are the most common parts that are coated with abradable materials:. Unsourced material may be challenged and removed.

More of your questions coafing by our Experts. With abradable coatings, this is achieved along with improving the surge margin, leading to increased engine flow safety and stability. Improvements in abradable coatings require various tests, extending from powder fabrication up to choosing the maximum thermal spray procedure.


Corrosionpedia explains Abradable Coating Since the s, the volume of air traffic has increased significantly, while the total volume of fuel consumed remains constant. Very porous with many unreacted or unmelted particles which would by normal standards be considered as a very poor coating produced by very careful selection of spraying parameters to achieve the right degree of abradability. Coaing abradable coating is a coating made of an abradable material — meaning if it rubs against a more abrasive material in motion, coatiing former will be worn whereas the latter will face no wear.

These additives weaken the matrix material of the coating and can provide some degree of dry lubrication. Tips for Running Coating Projects in Winter.

Abradable Coating

For such on-site applications, please contact Oerlikon Metco Surface Services. This means that they have the tendency to wear when rubbed against a highly abrasive material, while leaving the underlying material damage free. These products log millions of flight hours each coatibg every year on civil and military turbofan, turboprop, and turboshaft engines. Sbradable Spray Abradable Materials for Clearance Control Coatings Abradable coating solutions improve safety and reduce fuel consumption and emissions in turbomachinery.